RENZ ABL 500 with KAS 300 IL

Year: 2015

Condition: good, functional

Counter: 3,8M

Automatic Wire-O Binding Line with Integrated Calendar Hanger Insertion

The RENZ ABL 500 equipped with the KAS 300 IL unit is a professional industrial solution for the fully automatic production of calendars, brochures, catalogues and other Wire-O bound products. Thanks to its high productivity, fast job changeover and precise automation, it is one of the most efficient systems in its class and is ideally suited for commercial printing companies, bookbinding facilities and calendar manufacturers requiring maximum production quality and efficiency.

Configuration

- RENZ ABL 500
- KAS 300 IL – Integrated Automatic Calendar Hanger Insertion Unit
- Tooling:
- 1/4"
- 5/16"

Features

- Fully automatic double-loop Wire-O binding
- Automatic feeding of pre-collated punched book blocks
- High-precision automatic wire closing
- Automatic insertion of calendar hangers using the integrated KAS 300 IL unit
- Fast format changeover via touchscreen control
- High production capacity of up to 2,000 finished products per hour
- Reliable operation designed for continuous industrial production
- Robust construction ensuring long service life and low operating costs

Technical Specifications

- Maximum binding width: 500 mm
- Minimum binding width: 70 mm
- Maximum book thickness: 15 mm
- Wire diameter: 5.5–19 mm (3/16"–3/4")
- Wire pitch: 3:1 and 2:1
- Mechanical speed: 2,100 cycles/hour
- Production output: Up to 2,000 bound products/hour
- Format changeover time: Approx. 3 minutes
- Closing bar changeover: Approx. 20 minutes
- Power supply: 3/N/PE 400/230 V, 50 Hz
- Installed power: 3.5 kW
- Required compressed air pressure: 7.5 bar
- Compressed air consumption: Approx. 450 l/min
- Machine dimensions (L × W × H): Approx. 3,300 × 2,300 × 1,600 mm
- Machine weight: Approx. 1,300 kg
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KAS 300 IL Calendar Hanger Insertion Unit

The integrated KAS 300 IL unit automatically feeds, forms and inserts calendar hangers during the production process. It processes straight wire lengths from 80 to 300 mm and operates in perfect synchronization with the ABL 500 binding line. This enables the production of fully finished calendars ready for packaging without any additional manual operations.

Applications:

The machine is ideally suited for the production of:

- Wall calendars
- Desk calendars
- Catalogues
- Brochures
- Manuals
- Presentation materials
- Sample books
- Notebooks and other Wire-O bound printed products