Complete Bottling Line

Used Doypack Filling Line kg/h


Filling Line Technical Configuration


The used Doypack filling line, rated at 600 kg/h, comprises a series of 2015 machines that offer precision, hygiene, and reliability in filling flexible pouches.

The process begins with product preparation and feeding, ensuring uniform consistency and stability before filling.


Next, a FL Tecnics machine, model FL 2.2, handles pouch feeding, weight filling, sealing, and packaging.

Specifically, a VARPE control system measures the weight of the product in each pouch with high precision, minimizing variations and waste.

Simultaneously, another VARPE unit performs an X-ray inspection, which detects any contaminants or structural issues.

Consequently, this adds a crucial level of safety and quality control.


Meanwhile, a spiral airflow pasteurizer manufactured by SARP performs the pasteurization phase.

Unlike other systems, this design treats the product uniformly, preserving its organoleptic characteristics.

Finally, a cartoner completes the packaging process, efficiently organizing and preparing the filled pouches for shipping.

Taken together, these components comprise the 600 kg/h Doypack/Tetra Pak filling line used to ensure a safe, uniform, and high-performance packaging process.


Production Performance and Operating Conditions


The 600 kg/h Doypack/Tetra Pak filling line used processes up to 600 kilograms of product per hour.

Thanks to its design, it maintains consistent dosing and minimizes downtime.

Its weight-based filling system ensures precise volumes in each pouch, thus reducing overfilling and meeting production specifications.

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Notably, the line has only been in operation for approximately 1,000 hours, during which it has produced approximately 5 million pouches.

Therefore, the system remains in near-new condition.

Therefore, plants can count on long-term reliability with minimal wear.

In terms of maintenance, this translates into reduced operating costs and longer uptime.


Versatility in Product Types and Formats


The Doypack/Tetra Pak filling line used operates with pouch sizes from 90 grams to 150 grams, using weight-based precision filling.

Thanks to this, operators can process a wide range of products, including infant formula, ready-to-drink beverages, dairy products, sauces, and creams.


More importantly, technicians can easily adjust dosing parameters to accommodate varying product viscosities or packaging standards.

As a result, this system offers high flexibility to companies operating multiple product lines.

Furthermore, weight-based filling improves yield accuracy, helping manufacturers meet labeling and legal compliance requirements.


Operational Safety and Technical Documentation


Each machine on the Doypack/Tetra Pak filling line includes integrated safety devices compliant with European standards.

These include mechanical guards, interlocks, and alarms that proactively protect personnel.