Used Tetra Pak A3 Flex 200S, 100V filling line

Tetra Pak® A3 Flex

Condition: used, Year of construction: 2006, operating hours: 62,000 h, machine/vehicle number: R78, Technical Specifications & Performance DataThe Used filling machine TETRA PAK A3 Flex 1L slim 7500 bph is a 2006 aseptic form‑fill‑seal system designed for high-efficiency beverage production in cartons. Built by Tetra Pak®, it delivers precise, reliable filling for dairy and juice in Tetra Brik formats, making it a strong fit for industrial packaging operations seeking predictable uptime and hygienic performance.* Manufacturer: Tetra Pak®* Model: A3 Flex (Year 2006)* Category: Filling Machine – aseptic carton FFS* Nominal speed: up to 7,500 packs/hour* Machien Hours: 62.000 Hours* Container type: Brik (aseptic carton); format range subject to installed tooling* Product compatibility: Dairy (e.g., UHT milk), Juice (with/without pulp, low to medium viscosity)* Filling principle: Aseptic, volumetric dosing* No. of valves / heads: 1* Machine configuration: Linear (rotation: 0)* Changeover: Recipe-based format adjustments to minimize downtime* Safety features: Integrated guarding and interlocks* Documentation: Operator and technical manuals availableAdvanced Automation & Control SystemsFully PLC-controlled with an HMI interface, the A3 Flex provides recipe management, alarm diagnostics, and batch logging for robust traceability. The control platform supports connectivity with plant SCADA/MES for data acquisition and performance monitoring. Standardized I/O facilitates integration with upstream UHT/sterilization and downstream end-of-line equipment. Built-in safety circuits, interlocked doors, and emergency stops help protect operators during rinsing, filling, and downstream handling processes. Electrical and pneumatic interfaces are designed for common EU industrial standards.Production Line Integration CapabilitiesThis machine integrates seamlessly within a used bottling line or mixed packaging environment. It interfaces with upstream product treatment (UHT, homogenization, CIP/SIP) and downstream carton conveyors, checkweighers, inkjet date coders, case packers, and palletizers. While dedicated to cartons, it can share utilities, controls, and data infrastructure alongside parallel PET, glass, or aluminum can lines that include rinsing, filling, capping, and labeling machines. Format changes within the Brik family are completed via guided procedures and recipes to reduce changeover time and waste.Machine Condition & Maintenance HistoryCurrent status: UNDER MAINTENANCE. This second hand Tetra Pak A3 Flex is undergoing scheduled servicing to verify aseptic integrity, dosing accuracy, and sealing performance. Key wear parts are inspected and replaced as required. As part of the A3Flex-100V Upgrade, the machine was enhanced with the addition of 1 AB CPU, 2 AB network modules, 1 AB input module, 1 AB output module and 1 GE communication module. The equipment was upgraded from Danaher servo to AB’s latest servo, with 7 Danaher motors replaced by AB motors, together with network cables, communication cables, connectors and 2 pull ear motor bases. Maintenance logs, test reports, and commissioning checklists can be provided. Manuals are included to support rapid start-up and operator training.Automation and Servo Upgrade: The equipment has been upgraded from... Lsdpfx Ahs Adt S Aeajah

Condition: used, Year of construction: 2005, operating hours: 16,412 h, machine/vehicle number: R96, Used Tetra Pak A3Flex 1000 Base - Year 2005Technical Specifications & Performance DataThe Tetra Pak A3/Flex 1000 Base is an aseptic carton filling machine designed for industrial packaging and beverage production. It forms, fills and seals carton packs in a controlled filling process, supporting efficient integration into an aseptic carton packaging operation.Manufacturer: Tetra PakModel: A3/Flex 1000 BaseDrawing specification: 648576-0100Year of manufacture: 2005Advanced Automation & Control SystemsThis filling machine is intended for automated carton handling, forming, filling and sealing within an industrial packaging line. The A3/Flex platform supports coordinated operation with upstream product preparation and downstream conveying, packing and coding equipment.Production Line Integration CapabilitiesSuitable for use as the central filling station in an aseptic carton production line, this machine can be integrated with carton handling conveyors, accumulation systems, secondary packaging machinery and line control equipment. Aseptic carton filling technology is widely applied in beverage production and other liquid-food packaging operations where sealed carton packs are required.The machine can be positioned downstream of product processing and upstream of conveying, coding and final packaging equipment. Integration should account for product supply, carton material handling, discharge conveyors and synchronization with downstream industrial packaging machinery.Machine Condition & Maintenance HistorySpare parts will be replaced as needed. This maintenance approach supports continued machine serviceability and helps maintain operational readiness for a second hand aseptic filling installation.Operational Performance & VersatilityThe Tetra Pak A3/Flex 1000 Base is built for automated carton filling applications. As part of a used bottling line or carton packaging operation, this type of equipment provides a dedicated solution for producing filled and sealed carton packs while supporting consistent handling through the filling and discharge stages.Installation Requirements & Site PreparationInstallation requires a suitably prepared production area with access for product feeding, packaging-material supply, electrical connection and discharge conveyor integration. Site planning should also allow adequate access for operation, cleaning, maintenance and replacement of service parts.Safety Standards & Compliance CertificationSafe installation and operation require the machine to be integrated with appropriate guards, operator access controls and emergency-stop provisions for the complete production line. Before commissioning, all safety devices, utility connections and hygiene-related operating procedures should be checked as part of the site acceptance process. Laedpfxj Adttyo Ahash

Condition: used, Year of construction: 2005, machine/vehicle number: LC688, Used Tetra Pak A3 Flex 1000 SQ filling line 7000 PPHTechnical Specifications & Performance DataThis used Tetra Pak A3 FLEX 1000SQ filling line is designed for industrial packaging and beverage production in carton packages. The main filling machine was manufactured in 2005 and is configured for the 1000SQ format, with a production capacity of 7000 packages per hour. The filler has been upgraded from 100V to 300V.Main filling machine: Tetra Pak A3 FLEXMain format: 1000SQAdditional format capability: 500SQ through a quick change kitProduction capacity: 7.000 packages per hourIncluded accessories: 2 paper reels and 1 paper trolleyAdvanced Automation & Control SystemsThe line is arranged as an integrated carton filling and packaging system. Its format-specific configuration supports coordinated operation between the filler, cap applicator, accumulation equipment and cardboard packing section. The A3 FLEX filler upgrade from 100V to 300V is part of the documented machine configuration.Production Line Integration CapabilitiesThis complete bottling line is configured for carton-package production, with equipment supporting filling, cap application, product accumulation and secondary cardboard packing. The 1000SQ format is the principal operating format, while the supplied quick change kit supports conversion to 500SQ. The ACHX30-50M accumulator is suitable for both 1000SQ and 500SQ formats, helping maintain flow between filling and downstream packaging operations.Machine typeManufacturer / modelYearFilling MachineTetra Pak A3 FLEX2005Capping MachineTetra Pak CAP30 FLEX2013Various EquipmentTetra Pak ACHX30-50M2015Case PackerTetra Pak CBP322008Various EquipmentPaper Reel TrolleyMachine Condition & Maintenance HistoryThe equipment is identified as used. The documented line includes components manufactured between 2005 and 2015, including the main A3 FLEX filler, the ACHX30-50M accumulator, the CAP30 FLEX cap applicator and the CBP32 cardboard packer. Used bottling line buyers can assess the individual machine configuration, installed formats and supplied accessories when planning recommissioning and integration.Operational Performance & VersatilityThe line is suited to carton filling applications requiring a 1000SQ package format and can be adapted for 500SQ operation with the included quick change kit. The C... Laodpfx Ao Adttmshaeh

Condition: used, Year of construction: 2005, machine/vehicle number: LC671, Used Tetra Pak A3 flex 100V 330 prismaTechnical Specifications & Performance DataThis used bottling line is a Tetra Pak aseptic carton filling and packaging solution configured for 330 ml Prisma cartons. The central filling machine is a Tetra Pak A3 FLEX 100V, built in 2005, designed for Brik carton handling with a pull-tab configuration. The line also includes a new Tetra Pak Cap 30 FLEX cap applicator, built in 2026, configured for 330 ml Prisma cartons with Dream Cap closures.Filling machine: Tetra Pak A3 FLEX 100VFiller year: 2005Carton format: 330 ml PrismaCarton type: Brik cartonClosure configurations: pull tab and Dream CapCap applicator: Tetra Pak Cap 30 FLEX, built in 2026OPTIONAL: Accumulator ACHX30 - 2010, 14713H Advanced Automation & Control SystemsThe equipment features an integrated operator HMI/control panel, electrical control cabinet, pneumatic service components, mechanical drives and adjustable machine mechanisms. The filling and cap-application stations are intended to operate as coordinated industrial packaging equipment, supporting controlled handling of carton material, carton formation, filling, closing and downstream transfer. Operator access areas include service platforms, stairs and access panels for operation and maintenance activities.Production Line Integration CapabilitiesThis complete aseptic carton line is arranged around the filling machine and cap application process for 330 ml Prisma Brik cartons. It can be integrated with product preparation, upstream aseptic processing and downstream industrial packaging machinery according to the intended beverage production layout. An optional accumulator is available to provide carton buffering between line sections and help maintain production continuity during downstream interruptions.Machine typeManufacturer / modelYearFilling MachineTetra Pak A3 FLEX 100V2005Capping MachineTetra Pak Cap 30 FLEX2026Accumulation SystemACHX302010Machine Condition & Maintenance HistoryThe line includes a used Tetra Pak A3 FLEX 100V filler built in 2005 and a new Tetra Pak Cap 30 FLEX cap applicator built in 2026. The optional used ACHX30 accumulator was built in 2010 and records 14,713.8 running hours. The stainless-steel enclosure, service platform, access ladder, pneumatic tubing, conveyor or product-transfer sections and machine adjustment components are visible on the equipment.Operational Performance & VersatilityThe Tetra Pak aseptic carton filling s... Lsdpfx Ahjzw Dvnsaoah

Condition: excellent (used), TETRA PAK A3 FLEX 1000 B ASEPTIC FILLING MACHINE – 500 ML FORMAT Industrial aseptic filling machine, TETRA PAK A3 FLEX 1000 B, configured for the automatic packaging of liquid food products in 500 ml multilayer cardboard Tetra Brik Aseptic containers. The machine uses aseptic forming, filling, and sealing technology, integrating the sterilization of the packaging material, the formation of the brick, the dispensing of the product, and its hermetic sealing into a single machine. Tetra Pak A3 Flex technology is designed for the industrial packaging of previously sterilized products, allowing for the production of long-life beverages without the need for refrigeration before opening, provided that the required processing and sterility conditions are met. MAIN FEATURES - Manufacturer: TETRA PAK - Model: A3 FLEX - Version: 1000 B - Filling format: 500 ml - Type: Automatic aseptic brick filling machine - Packaging: Tetra Brik Aseptic - Automatic forming, filling, and sealing system - Continuous feed of packaging material via reel - Sterilization of packaging material - Formation of multilayer cardboard packaging - Filling of previously sterilized product - Longitudinal and transverse sealing system - Automatic cutting and forming of packaging - Control of aseptic conditions during the process - Automatic transport and discharge of packaging - Tetra Pak electronic control panel - Operating parameter monitoring system Lsdoz Rzidspfx Ahaeah - Upper platform for access and maintenance - Industrial construction with stainless steel components - Integrable into complete aseptic packaging lines OPERATING PROCESS The multilayer packaging material is fed into the TETRA PAK A3 FLEX from a reel and passes through the sterilization system before being formed. Subsequently, the material is transformed into a continuous tube through longitudinal sealing. The product, previously treated using a compatible UHT system, is introduced inside under aseptic conditions. The machine performs the transverse sealing, cutting, and forming of the individual packages, producing hermetically sealed bricks ready for the next production stages. The finished packages can be transferred to inspection, coding, capping, grouping, case packing, and palletizing systems. APPLICATIONS Particularly suitable for dairy industries, juice, nectar, plant-based beverage, and other long-life liquid product manufacturers. Depending on the installed configuration, it can be used for: - UHT milk - Flavored milk - Dairy smoothies - Fruit juices - Nectars - Plant-based beverages (soy, oat, or rice) - Nutritional beverages - Other liquid beverages compatible with aseptic packaging The TETRA PAK A3 FLEX 1000 B constitutes an industrial solution for automating the aseptic packaging of beverages, combining packaging formation, filling, and sealing in a single machine. The exact formats, production capacity, and compatibility with different products will depend on the installed configuration and tooling. Machine available for inspection. Additional technical information, production capacity, formats, dimensions, additional photographs, or videos can be provided upon request.

Condition: used, Year of construction: 2006, operating hours: 67,130 h, machine/vehicle number: R77, Used Filling Machine A3 Flex 100V 1000 Edge 7000 bph Upgrade in 2024, excellent condition and warranty on the replaced spare part Overview of the Used Filling Machine A3 Flex The Used Filling Machine A3 Flex 100V 1000 Edge 7000 bph delivers advanced aseptic filling performance for dairy-based beverages and fruit juices. Originally, Tetra Pak manufactured this A3 FLEX 100V model in 2006. However, in 2024, the company upgraded it to the 100V version. As a result, the machine now complies with modern standards for process control, performance, and operational safety. Therefore, it remains a highly relevant and reliable option for current production needs. Packaging Format and Technical Configuration The Used Filling Machine A3 Flex supports the 1000 ml Edge format, a version of the Tetra Brik package that features an inclined top edge. Consequently, the design improves ergonomic handling and simplifies the application of screw caps. Furthermore, the system uses a single filling valve, which aligns with the standard architecture of A3 Flex machines. These machines perform the filling process vertically under aseptic conditions. In addition, the setup preserves a sterile environment throughout all stages: forming, filling, and sealing. Output Capacity and Operational Hours The Used Filling Machine A3 Flex 100V 1000 Edge 7000 bph delivers a nominal output of 7000 packs per hour. Hence, it ranks among mid-to-high performance solutions in the aseptic filling sector for non-carbonated beverages. Over time, the machine has logged 67,130 working hours, which technicians can use as a key metric for technical assessment. Despite the machine’s age, its solid maintenance history and the 2024 upgrade ensure that it can continue operating effectively in demanding production environments. Product Applications and Hygienic Design Laedpfx Aswbhdashajh The Used Filling Machine A3 Flex handles dairy and juice products with ease. Moreover, it meets all aseptic packaging requirements, including sterilization and hermetic sealing. The manufacturer built the internal circuits and filling chamber with stainless steel. As a result, the design enables efficient sanitation and ensures compatibility with clean-in-place (CIP) procedures. Additionally, the hygienic design aligns with current food safety standards for the beverage industry, thus making it suitable for sensitive applications. Integration and Control System of the Used Filling Machine A3 Flex The Used Filling Machine A3 Flex offers a compact footprint and a modular structure. Therefore, technicians can integrate it seamlessly into existing bottling lines. Alongside its structure, the machine includes a centralized HMI control panel. Operators use this interface to manage daily activities. Not only does it simplify the workflow, but it also allows for quick adjustments to production parameters or packaging formats. Conse...

Condition: used, Year of construction: 2008, operating hours: 34,590 h, machine/vehicle number: R81, Used Aseptic Filling Machine Tetra Pak A3/Flex 150V TBA 1000B – Overview This second hand Tetra Pak A3/Flex 150V TBA 1000B is a proven aseptic carton filler engineered for industrial packaging and beverage production. Configured for Tetra Brik Aseptic 1000 ml (Base) packs, it delivers reliable, continuous operation for UHT milk, juices, and other shelf-stable beverages. With a nominal capacity of approximately 7,000 packs/hour, this used bottling line component combines high throughput with aseptic integrity for modern carton packaging. Technical Specifications & Performance Data Manufacturer: Tetra Pak Model: A3/Flex 150V TBA 1000B Year of manufacture: 2008 Filling type: Aseptic (non-isobaric carton filling) Package format: Tetra Brik Aseptic 1000 ml (Base) Nominal speed: ≈ 7,000 packs/hour Working hours: ≈ 30,000 hours Utilities Electrical: 400 V, 50 Hz, 3-phase Installed power: up to ≈ 50 kW (typ. 35–50 kW depending on configuration) Compressed air: 6–8 bar, ≈ 300–500 Nl/min Water/steam: ≈ 0.5–1.0 m³/h (for processing/sterilization utilities) Dimensions & Weight Approximate footprint (L × W × H): 7 × 3 × 4.5 m Approximate weight: ≈ 7,000 kg (model range 6,000–8,000 kg) Note: Technical values are indicative for this A3/Flex configuration and should be confirmed during inspection/FAT. Advanced Automation & Control Systems The A3/Flex platform features OEM PLC-based control with a touchscreen HMI for recipe handling, alarms, and diagnostics. Motion control synchronizes forming, filling, and sealing cycles to maintain aseptic integrity and packaging quality at high speeds. Typical capabilities include: Recipe management for UHT milk, juices, and beverage variants Integrated process supervision and event/alarm logs I/O provisions for upstream/downstream line devices Recommended verification prior to start-up: PLC functions, valve actuation, pump performance, and seal integrity Production Line Integration Capabilities This aseptic carton filler integrates efficiently within a used bottling line or new beverage production layout: Upstream: packaging material feed and sterilization modules as per OEM design Downstream: conveyors to accumulation, straw/cap applicators, case packers, palletizers Utilities/process: interfaces for CIP/SIP connection to plant systems, sterile air, water, and steam Controls: standard digital/analog I/O and fieldbus-ready architecture depending on configuration Ledsx H Thujpfx Ahasah Ideal for second hand industrial packaging projects requiring aseptic carton formats and stable high-speed operation. Machine Condition & Maintenance History Condition: used, currently in storage Approximate machine hours: ≈ 30,000 Operational note: continuous production achievable with proper preventive maintenance Recommended checks before commissioning: pumps, aseptic valves, PLC functionality, elastomers and seals Routine inspection, replacement of wear parts, and validation of aseptic barriers are advised prior to restart. Operational Performance & Versatility Product scope: UHT milk, juice, and shelf-stable beverages

Condition: excellent (used), Year of construction: 2010, the complete Tetra Pak volume conversion kit A3 Flex 200/250 ml Square, version machine 100/150. Lajdpfjf Th Sxjx Ahaeh Packed into original wooden Tetra Pak boxes. Excellent condition. Location - Poland